Saturday, October 10, 2009

The (half) Truth Shall Make Ye Fret!

And so, my darling larvae, we return once more to contemplating the true nature of clove cigarettes, which go also by the kenning of 'kreteks.' What I am to impart to you is both boon and burden. For, if you will allow me to take a quick detour into philosophical fancy, isn't all knowledge a boon, really? And are we not all as sentient beings burdened by our consciences, also, to be ever vigilant and responsible with its wielding?

Alright, I'm through fucking with you now, let's get down to Serious Business.

A few weeks ago, Avid Reader Dave posted some very interesting information on a subject I have been curious about for a long time. Namely, Djarum's mysterious kretek flavouring sauce. A certain Malachi de Aelfweald, quite an interesting and entertaining blogger, has posted on his own site the Djarum company's own internet-published recipe for the sauce:

Djarum Kretek recipe

Casing Flavour compound:
(per 100 parts tobacco)

maple sweet: 0.2
chocolate: 0.2
licorice: 0.4
plum casing: 0.3
coffee: 0.35
dried nangka: 0.35
dried fruit: 0.15
total casing flavours: 1.95

the casing flavours are water-soluble and suspended in:
humectants: 0.7
invert sugar: 0.5
water: 5

Top Flavour Compound (Top Dressing):
Havana: 0.8
Manila: 0.4
Strawberry: 0.3
Pineapple: 0.35
Pisang ambon: 0.25
Clove enhancer: 0.25
Pruimen: 0.05
Aniseed oil: 0.3
Cassia extract: 0.3
Salak cider: 0.1
Vanilla: 0.2
Orange: 0.25
Total top flavours: 3.55

A top-secret sauce containing, among other things: 
cinnamon
jackfruit
banana
vanilla

Where he found it on Djarum's website is a mystery to me. I  went there to see for myself what else was written about their manufacturing process, and I could find nothing after several minutes of clicking around. Sir Malachi, you possess more patience than I am capable of. Or, a better intrinsic knowledge of the working of corporate websites. Your pick.

But back to the point. This seems, at first glance, to be quite helpful, but it's not. Thanks, Dave, for trying, and thanks to Malachi, but as far as rolling our own kreteks goes, this is almost completely useless.

Let's look at the categories in order. 'Casing Flavour Compounds.' What's the casing flavour refer to? The paper, or the tobacco? In that case, what the hell is the 'Top Flavour Compound (Top Dressing)? Then there's the 'top-secret sauce' of which only a few ingredients are listed. There could be a hundred others, for all we know.

Then, the numbers next to each ingredient are well-nigh meaningless without more information. The numbers are sort-of identified as referring to 'per 100 parts tobacco.' It seems to imply that for 100 grams (g) of tobacco, one would use, for example, 0.2 g. of maple sweet, with 0.2 g of chocolate, et cetera, et cetera.  But wait! This falls flat if the 'casing' or the 'top dressing' refer to the cigarette's paper, because then a whole hell of a lot of ambiguity is thrown into the mix. These arbitrary 'parts,' are they then mixed up in amounts proportionate to the amount of tobacco being rolled, or are they per cigarette paper? For that matter, how much tobacco per cigarette? How big or small are these cigarettes?

Now for the ingredients. Maple sweet? I assume they mean maple sugar, or a preparation of maple syrup, but really, it could be anything. Chocolate, licorice, yeah, sure. Powdered, boiled, stirred, not shaken? Plum casing. The casing of a plum? The skin? Coffee, sure, who doesn't love coffee, but brewed, or just ground up and crammed in there? Dried nangka I had to look up, and it's either jackfruit, the largest of all tree-bourne fruits, or some kind of curry. No clue. Dried fruit, but which kind(s)? Then, these are all mixed up and suspended in water, invert sugar and humectants. Water's easy, as is invert sugar (sucrose hydrolysed into glucose and fructose, two monosaccharides). Humectants are just moisturizing agents. Could mean anything, really. Hand-cream? Vegetable oil? You get it.  Havana and milana I can only assume are types of fruit, because I doubt Djarum would use a Cuban city and an Italian porn-star for ingredients. Pisang ambon is a Dutch liqeur, clove enhancer could mean either cloves or something that makes cloves taste better, pruimen is the dutch word for prunes, aniseed oil is oil made from the anis seed (quite tasty as tea -- the seeds, not the oil), Cassia is Chinese cinnamon, and salak is snake-fruit. Thene there's a whole shitload of secret ingredients.

All in all, good to know about, but useless to try to emulate. The recipe is fiddly, badly written and/or translated, and contains many ingredients that not even I, who lives in New York fuckin' City, can easily aquire. Not to mention the lack of directions, no hint as to how any of these things are prepared, or even where they're supposed to be applied, tobacco or paper?

So use this as a springboard for your imagination, and use it as a reference, but don't bother trying to follow these directions. You'll end up flossing with your bootlaces, and that's just gross.

10 comments:

  1. Thanks for the attempt. I'm just hoping Djarum's "cigars" won't get banned. Only twelve a pack though, such a pity.

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  2. Hey there...so funny, I found your blog by searching on some of the key ingredients in the recipe. (Weird - because it never once showed up in any of my other searches about making clove cigarettes...making kretek, etc...anyway you get the point)

    I am definitely no expert - so far your blog and another flickr album are the closest I have seen to something I would deem comparable. If you wanna trade info/fails/etc...fefel free to hit me up. I will be following your blog...(not just because you are pursuing the same goal...you are a very effing entertaining writer!)

    So glad I found ya...keep fighting the good fight...whatever that may be!

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  3. Desperate in my attempts to re-create my beloved Djarum Black, my one vice... I came across a recipe on an American tobacco shop site for a basic kretek, with suggestions on how to make it more 'Djarum'-like. Fail. Stevia alone is not responsible for the complex sweetness of the cigarette. So, research, trial and error... At the moment, because of those ingredients Malachi found and posted (elusive! but I, myself, had found them at one point in time many moons ago), I have a very aromatic blend drying on my kitchen counter, waiting to be rolled and smoked. It will not be a Djarum... it will be a whole new beast of a smoke. I used the tobacco recommended on the site I found, bought whole Ceylon cloves and clove oil, ground cardamom and nutmeg in wholesale quantities (there is so little of those two ingredients I have enough for five years of cigarettes...hah)and pure vanilla extract. Then, I decided it wasn't right, so I researched and found this. Immediately, I went out and purchased orange oil, (I knew there was some in there somewhere!)maple extract and anise. I haven't gotten the chocolate extract or licorice yet, but I'm thinking I won't miss those too much, as they were likely in the tube. Oh, and speaking of tubes, I have lovely Midnight tubes from Vera Cruz, definitely Djarum like. I'm going to roll one today, after the filters are dry from the stevia/maple extract/water mix I dunked them in dries. Voila, I think this might work!

    I am boycotting American cigarettes, but I'm not going to quit smoking. Here's my freedom of speech... my middle finger to the feds with one hand, kretek in the other.

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  4. "Casing" quite simply means sauce in the tobacco world and it is used to marinate with the tobacco. Just about every finished tobacco product out there uses a casing of some sort.

    The "top flavoring" comprises different ingredients ie. teas, herbs and anything else that smells and tastes good mixed and suspended in pure alcohol. It is misted on tobacco after the casing is applied in a rolling drum for even dispersion.

    Here is one example of the order of methodology:

    1. Choice of several tobaccos mixed together.
    2. "Casing" or sauce is added to the tobacco which is a mix of cholcolate liquorice, maple, fruits, etc. Ingredients are heated in water for 3-4 hours to homogenize and get into suspension.
    3. Let the tobacco marinate with the casing in an enclosure for 12 hours.
    4. Let dry in heated rolling drum or tray in home oven.
    5. Add "top flavor" or dressing (for aroma and taste). This is misted and applied throughout the dried tobacco. Let dry again.
    6. Bring back the proper tobacco humidity by adding moisture (I think 12-15%). These techniques are listed online in more detail.
    7. You are ready to roll.

    There is a lot of information on pipe tobacco processing and it will give you far more insight in terminology and methods. The terms and techniques discussed can be applied to your beloved clove cigarettes.

    I am just now delving into it and have acquired lots of great information and articles. I am really looking forward to experimenting.

    I sorely miss my beloved Djarum Special Cigarettes and the new cigars just don't cut the mustard. The Djarum recipe is a great start once you learn some terminology because it can give you an idea of proportion and quantity to start with. We will most likely never achieve the exact taste of Djarum's recipe, but we can get some great flavors that will be very close or even better than what's on the market.

    David Hoehn
    San Francisco, CA

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  5. I forgot to add this great link as a start for anyone interested in experimenting with tobaccos and cloves.

    http://www.mac-baren.com/TopMenu/Expert-Knowledge/Production-of-Mac-Baren-Tobacco-1.aspx

    Enjoy,

    David Hoehn
    San Francisco, CA

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  6. Wow, David, that's... actually really helpful!

    You know, i did try to look up those terms when i wrote this, but I'll admit, I didn't put it in the framework of tobacco manufacturing (google fail!).

    Thank a lot for your insights, and also that link, I'll definitely be revisiting this recipe, with your explanations in mind, and we'll see how it comes out!

    Again, I say, Woohoo! David! David is awesome! Hooray for David! Woooooot!

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  7. I'm happy to help. Here is a link I just found with great and more exacting tidbits in tobacco processing. If you have time in your busy schedule, this link also has great insight and information for your future tobacco processing and casings:

    http://osdir.com/patents/Tobacco/Method-treatment-tobacco-07320326.html

    Also, if you find yourself a bit lazy and want a few blessed clove originals on hand for inspiration, this link from the UK will help with the purchase of Djarum Clove Cigarettes for us deprived US folk. The price is in Euros and USD, but that can vary depending on the exchange rate of the day. They were very friendly and responsive via email.

    www.Tobaccoonline.co.uk

    Or more product specific:

    http://spain.tobaccoonline.co.uk/buy-cigars/djarum-special-200-cigarettes-p-9064.html?manufacturers_id=875

    Good luck,

    David Hoehn
    San Francisco, CA

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  8. Havana in the Djarum recipe is the Tonka Bean. It is a flat, wrinkled legume from South America with an outsize flavor that the federal government has declared illegal. The taste of the tonka bean is linked strongly to its scent(s). The aromas perceived are of vanilla, cherry, almond, and something spicy—a bit like cinnamon. This legume contains the chemical compound coumarin which is considered by the FDA to be "adulterated" and have technically been illegal since 1954. Tonka beans are a major source of coumarin, used for the blood thinner Coumadin.

    For those interested in clove cigarettes should read this article. It's very interesting- here's the link:

    http://www.theatlantic.com/food/archive/2010/11/the-tonka-bean-an-ingredient-so-good-it-has-to-be-illegal/65616/

    Enjoy!

    David

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  9. Check out a large format coffee table book that is no longer in print, on Ebay or Amazon simply called "Kretek" (2003). It offers an in depth history, pictures and processes, of the tasty clove cigarette world. I just got this book and there is a complete recipe listed by a kretek company revealing a slight variation from the one we're all familiar with listed on this blog or the Djarum web site. There are numerous kretek makers, companies large and small but it's difficult to tell the exact number due to small businesses closing and new ones emerging in Indonesia. I couldn't put this book down. It talks about casing and "top note" flavors and processing info. Making your own kreteks appears simple enough but be prepared to spend money on cooking supplies, herbs and spices, fruit and spice flavor extracts, sample/ storage jars, sprayers etc. Think of yourself as a kretek chef! Some experimentation with your domestic fruits are required. Invaluable info for the kretek fanatic and for those who want to delve deeper into making their own, this out of print book is A MUST HAVE!

    Check it out kretek lovers while the rays of hope still shine upon your loving faces!

    David

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  10. Hello again,

    Below is the recipe included in the Kretek book I mentioned on Monsterface's previous post. It varies a bit from the known yet ambiguous recipe from Djarum:

    A Kretek Recipe by:
    Courtesy of Oliver Bernard of V. Mane Fils SA

    *The amounts below are per 100 parts of tobacco.

    Tobacco Blend: 100

    Casing Flavor Compound:

    Maple Sweet 0.2
    Chocolate 0.2
    Cassia Tobacco Casing 0.05
    Licorice 0.4
    St. Johns Bread 0.25
    Plum Casing 0.3
    Coffee 0.2
    Dried Nandka 0.35
    Dried Fruit 0.15

    Total Casing Flavors: 2.1

    The above casing flavors are water-soluble and are suspended in a solution of glycerine, propylene glycol, invert sugar and water in the following proportions:

    Glycerine 0.2
    Propylene Glycol 0.5
    Invert Sugar 0.5
    Water 5

    Top Flavor Compound:

    Havana 0.8
    Manila 0.4
    Strawberry 0.3
    Pineapple 0.35
    Styrax 0.1
    Labdanum Abs. 0.2
    Pisang Ambon 0.25
    Clove Enhancer 0.25
    Pruimen 0.05
    Cassia Extract 0.3
    Aniseed Extract 0.3
    Lovage root oil 0.001
    Tonka Absolute 0.002
    Salak Cider 0.1
    Rhum 0.3

    Total Top Flavors: 3.703

    The above top flavors are dissolved in the following proportion of alcohol:

    Alcohol 2.25

    Cut Cloves 40

    The recipe is taken right from the book. I also looked into Havana and Manila ingredients in the Top Flavor portion of the recipe and apparently they are pre-made "casings" or sauce made from a company that makes casings for tobacco products.

    Here's their link:

    http://www.fourzone.com/items/Items_List.aspx?cateid=2

    Good luck Clove People!

    David

    ReplyDelete